In a world filled with new and complex modern technologies, you might think that the older designs are no longer useful. However, some of the classic components still remain popular for a few very good reasons. The main one being that they work exceptionally well. The brushed DC motor is a perfect example since it has been tested by time, powerful and also widely used motor as a backbone for countless devices and machines which you use everyday. In this blog, we will go over why brushed DC motors for industrial automation is still the go-to choice and for so many different applications.

Why are Brushed DC Motors So Widely Used?

The lasting popularity of the brushed DC motor comes down to two factors, first being its simple design and second its excellent value. Its simple construction consists of brushes, a commutator, a stator, and a rotor. This structure has been perfected over more than a century and because of this design, these motors are easy to produce, their speed is easy to control with a basic controller, and they are generally easy to troubleshoot if something goes wrong. All of this makes them a very reliable and predictable choice for engineers and designers.

This simple design also gives them an excellent cost-to-performance ratio. So, when you are developing a new product or building  machine you usually need a motor which can provide good power and high starting torque without a high price tag and this is it. Brushed DC motors can deliver on this need perfectly. For  a lot of new ventures things like brushed DC motors for robotics is a practical balance of performance and affordability which also makes them an ideal starting point for tuning a great idea into a real product.

What are the Most Common Uses for Brushed DC Motors?

You can find brushed DC motors all around you, they power a huge range of products which need strong and reliable motion. Here’s what all it is used in:

Power Tools and Home Appliances

These motors are important in both corded and cordless power tools. They can provide the high starting torque which is needed for devices like the drills, circular straws, and sanders. You will also find durable brushed motors for power tools and appliances like blenders and mixers where their power is needed to handle tough jobs.

Industrial Automation and Conveyor Systems

In factories and warehouses, brushes DC motors for industrial automation are extremely common. They are used to power the conveyor belts, sorting machines, and other automated equipment. Their simple speed control and the ability to handle consistent yet heavy load makes them quite a dependable choice for keeping production lines moving smoothly.

(Also Read: Exploring the Applications of Micro DC Motors)

Automotive Applications

Your car is filled with brushed DC motors which perform everyday functions. They are used to operate power windows and move adjustable seats along with running the windshield wipers and powering the fans responsible for eating and cooling. Their dependability and low cost makes them the perfect fit for these essential automotive features.

OEM Products and Consumer Electronics

For original equipment manufacturers (OEMs), these motors are a versatile component for countless custom-built machines and electronics. Engineers choose high-performance brushed motors for OEM applications because they are quite easy to integrate into a new design and provide a greater balance of power, size, and cost.

How to Choose the Right Brushed DC Motor?

You need to select the correct motor to make sure that your device works as you want it to. Here are a few things that you need to consider:

• Match the Motor to Your Application’s Load: The first and most important step is to understand what your device demands. You need to figure out the required voltage, the speed (RPM) you need it to run at and also the amount of torque it needs to produce.
• Consider the Motor’s Lifespan and Duty Cycle: You also need to think about how often and for how long the motors will be running. In a brushed motor, the brushes wear down over time.
• Work with a Trusted Manufacturer: It is very important to get your components from a trusted brushed DC motor manufacturer online. Only a good supplier will provide you with high-quality motors which have consistent performance from one batch to the next.

Moving Forward

The brushed DC motor is still one of the most important components in modern engineering because of its powerful, simple, and economical design. It can deliver high torque quickly and is easy to control which makes it a highly practical choice for designers and builders. You can use it for a huge range of applications from handheld power tools to large factory machines. Explore our website to see all the variants which make it an effective solution.
Contact us at info@motorproducer.com if you need a dependable motor for your next project and are having trouble with the selection.